SERVICES & APPLICATION
SURFACE PREPARATION BY SANDBLASTING
Sandblasting ( abrasive blasting ) is a process to roughen or clean a surface with a jet of abrasive driven by compressed air or steam
Sandblasting is the act of propelling very fine particles of an abrasive material at high velocity toward a surface in order to clean or etch it.
Sandblasting is often used as a way to prepare a surface prior to painting. It is commonly used to strip paint from machinery and metal, but it has many other uses as well
Different abrasive media which we use
Aluminium oxide – Sharp long lasting media for fast etching and profiling, High recyclability
Crushed glass grit–Silica free -100% recycle glass, efficient economical for stripping – no recyclability
Glass beads – Round sodalime glass to produce a bright ,satin finish,minimizes stress on parts –High recyclability
Silicone carbide –Very hard aggressive cutting media, ideal for stone ,glass and hard surface
Plastic abrasives –Soft media designed for automative and aerospace applications
Copper slag– Gives good surface profile , economical and partly recyclable
Garnet –Totally natural chemically inert devoid of any toxic material ,one of the hardest material , less dust produces highly recyclable
We can identify the application and suggest suitable blasting media while considering profile required, time ,feasibility and economics.
We have equipments which can sandblast at a pressure of 0.5bar to 10 bar , surface cleaning of archealogical delicate items to highly Aggressive corroded and rusted items
We can produce the surface profile as desired and as per Specifications required .
Sandblasting
(Abrasive Blasting) SA2.5
Manual Surface Preparation-SA2
Sodablasting
Garnet blasting -SA2.5
LINING AND COATINGS
Lining and coating provide enhanced protection for surfaces and structures Lining refers to inner coating barrier of a surface or structure ,designed to protect the inner surface from substances being contained Chemical tanks, drinking water tanks, drainage channels as well as ponds Since lining protect the containment system substrate ,they are likely exposed to chemicals Chemical compatibility of the lining is the most important deciding factor of lining , coating is the outer coating barrier of a surface , they are designed for protection against external factors likeWeather conditions, physical impact, UV resitance, chemical spill
Benefits of lining and coatings
1.Prevents Rust and Corrosion, Improving Product Aesthetics
Coating provides rust and corrosion resistance to parts or components, protecting them against chemicals and contamination. It extends the life of a product both functionally and aesthetically. Also, it reduces product contamination.
2.Prevents abrasion , erosion, pitting , cavities in the parent material
Common applications are condenser tubesheet coating, pump ,impeller casings,mudpump, bilgie pumps and chutes of different applications.
3.Keeps Low Friction
Prevent wear and ensure longevity with coating as it uses and Promotes low friction.
Due to low friction efficiency of equipment increases Consequently power saving achieved.
4.Rebuilding parent material
Old damaged material can be rebuilded giving nearly same property of parent material.
5.Used for Electrical Insulation
Some of the coating having dielectric properties, which are used for electrical insulation purpose,applications like bus bar, insulators, coated jumpers are a few
Also they can be used for flooring purpose for substitute for conventional rubbers
6.Flooring coating
Floor coatings are used for for any industrial plant or commercial facility including manufacturing facilities, distribution plants, warehouses, residential or commercial garages, pharmaceutical facilities, and retail shopping centers. Our concrete flooring finishes can make any space look like new and can drastically improve the cosmetic look anti skid ,anti static ,anti carbonation coating and water proofing
HIGH TEMPERATURE COATINGS
Boiler tubes coatings, furnace area, and process where temp as high as 1000 deg C can be coated with our high temp coatings
we have team of experts which will guide and suggest which type of lining and coating is suitable and application procedure , for any application related help contact us we have applicators for primer , epoxy , intermediate coats, PU, zinc coatings, vinyl ester , iso,ceramics, novalac ,glass flake ,fire retardant, foam,100 % solid no VOC,Potable drinking water lining ,high temperature (upto 1000deg C) and all speciality coatings
The material which have pot life of less than 5-7 min can also be applied by our special plural component systems at site
he surface preparation part is also taken care while application of lining and coatings
Primer Coating
Glassflake Epoxy Coating
Ceramic Coating
Electric Insulation Floor Coating
PU Coating - By plural system
High Temperature Coating
Polyurea Coating
Tank FRP Lining
FRP Launder Repair
scrap symponium painting
Thermal Spray Coating
Anti Skid Floor Coating
CONVEYER BELT REPAIR AND SERVICES
MECHANICAL BELT FASTENERS VS. VULCANIZATION
Mechanical Belt Fastening is the process of joining conveyor belt ends by metal hinges or plates. Vulcanization is the process of joining belt ends through heat or chemicals.
The vulcanization of heavy-duty conveyor belts – whether hot or cold—is a time-consuming process that requires special skills, expensive equipment, extreme accuracy in the cutting and stripping of belt ends, and a thorough knowledge of solvents, bonding materials, and compatible cover and fill materials.
Mechanical Belt Fastening involves the use of mechanical belt fasteners (also called conveyor belt lacing). Mechanical belt fasteners combine strength and durability with affordability and easy installation.
In heavy-duty applications like coal, cement, mining, and aggregate, there are two main belt fastener types: Hinged Plate and Solid Plate. Hinged plate fasteners, often used with small pulleys, are installed into each end of the belt and then joined together and held in place with a pin. Solid plate fasteners consist of one plate that is installed into both ends of the belt and fastened together. Solid plate fasteners are used with larger pulleys and for applications that require a sift-free splice. These fasteners are installed into the belt using bolts, rivets, or staples (depending on belt type and application) and are available in a variety of metals
Products which we are trading
1. Mechanical belt fastener systems
2. Belt maintenance tools
3. Endless splicing systems
4. Belt accessories
5. Belt cleaning systems
6. Belt positioners tackers and trainers
7. Bondable weld on pulley lagging
8. Impact bed and skirting systems
Belt Joining
Scrapper Installation
Mechanical Belt Fastening
